The Busbar Contact Resistance Test is an important testing procedure, especially for systems operating at 132 kV. In power distribution networks, busbars are essential components that carry large amounts of current. The integrity of busbar joints is critical because. A study shows the effect of surface-plating material and bolt torque on busbar contact resistance, a critical parameter in high-current connections. Designers, installers, and users know that for high-current busbars handling hundreds and thousands of amps, it's details such as contact resistance. Instead, proper torque, contact pressure, and joint design govern contact resistance and long-term reliability inside an industrial electrical enclosure. This article explains, from an engineering and enclosure-manufacturer perspective, why torque matters more than overlap area. Experiments have been conducted by means of an experimental setup, developed for the purpose of studying the influence of the contact force on the contact. Abstract: The paper presents experimental investigation results of the contact resistance dependence on the contact force for cases of bolted busbar connections.
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